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Chevrolet Silverado Transfer Case Issues — Service 4WD Message

If you’ve reached this page, it’s quite likely that you are looking up, or are already facing the Chevrolet Silverado transfer case issue. The vehicle not engaging 4WD and the ‘service 4WD’ warning message might seem alarming, but it’s not that serious. While fixing this problem will require diagnosis and a few parts, it’s highly unlikely that it’s a bigger problem like a broken transfer case. We can say this with confidence as this is a known issue with 4WD Chevrolet Silverados built from 2000 to 2013.

What is quite common and something you want to avoid doing is throwing parts at this problem. There are many instances where owners have bought and replaced loads of parts without doing a little more research. That being said, we don’t blame them as there are several conflicting methods to fixing this problem online. With this article, we’ve decided to set things straight and help you resolve this problem without wasting your time and resources.

chevy silverado transfer case issues 1

What Is a Transfer Case?

Before we explore the service 4WD issue, let’s get a basic understanding of a transfer case and how this problem affects it. A transfer case is reserved for use in 4WD vehicles as it is responsible for splitting the engine power and sending them to all four wheels. The transfer case is connected to the front and rear wheels via axles. The transfer case is not to be confused with the differential as they serve different purposes. That being said, they work hand in hand to deliver the best grip possible.

Most all-wheel-drive cars also make use of a transfer, but we’ll be focusing on the one used in 4WD vehicles. These 4WD vehicles are required to deliver off-road and the transfer case helps them do so with one or more sets of lower gears. These gears change the way the power is delivered to the wheels, making them extremely capable on low-grip surfaces. The design and complexity of these transfer cases differ as per the application, but the electronically-controlled unit in the Chevrolet Silverado is amongst the most complicated. 

Meaning of Service 4WD Warning

The service 4WD warning light or infamous C0306 code does a good job of making the problem clear. There are two versions of this diagnostic trouble code (DTC). The first one begins DTC C0306 02 (Motor A or B Circuit Short to Ground), while the second — DTC C0306 05  stands for ‘Motor A or B Circuit Short to Battery or Open’. While there is a slight difference in these codes, they more or less translate to the same problem.

A diagnostic scanner will almost always help you with a description of the problem along with the code. In this case, it has a description that states, “the transfer case encoder motor (TCEM) is a bidirectional, permanent magnet, DC motor. When energized, through motor control A or motor control B, the ground is provided by the opposing motor control circuit. It is then grounded through the transfer case shift control module (TCCM) ground circuit. 

The TCEM, through a series of gears, rotates the transfer case control actuator shaft, which moves the transfer case two/four-wheel drive actuator cam and transfer case high/low shift fork to shift the transfer case between the following modes or ranges — 2WD HI, 4WD HI, 4WD LO and Neutral.”

What Causes the Service 4WD Warning?

Fixing the 2010 Chevrolet Silverado transfer case issues or the service 4WD problem as it’s commonly known isn’t that complicated. We usually recommend dedicating a little time to looking up common problems on forums, but it’s quite the opposite with this issue. 

The numerous posts on forums suggesting multiple different causes for the service 4WD problem can be confusing. There have been cases where owners have spent thousands of dollars to fix the 2010 Chevrolet Silver transfer case issue, but have failed to do so because of incorrect diagnoses.

Chevrolet Silverado Transfer Case Issue TSB Information 

Before we get to the two main causes of the problem, it’s important to rule out one simple potential cause. Chevrolet has issued technical service bulletins (TSBs) to fix this problem. Earlier model years of the Chevrolet Silverados are known to have numerous electrical issues due to inefficient grounding. You will find two ground connections on the frame rail of the vehicle. Due to their location, these grounds are exposed to the elements which can cause contamination like dirt or even rust.

If you live in areas with a lot of rain and snow, there’s a higher possibility of this being the cause. This is why it’s highly recommended to inspect and clean the grounds located on the driver’s side frame rail near the body mount. 

Later second-generation or 2010 Chevrolet Silverado onwards is known to have an electrical issue with the terminals of the transfer case control module. The technical service bullet (PIP5080A) provided by General Motors has the images and instructions to fix the wiring problem.

Transfer Case Switch

Transfer case switch seen on the left side of the steering wheel

If the cause of the problem did turn out to be the aforementioned one, consider yourself lucky as fixing it is pretty much free if you have a few tools at home. However, it’s more than likely that the TSB didn’t take care of the issue. If you still have the service 4WD warning and a disengaged 4WD system, it’s almost certainly a bad transfer case switch. The 2010 Chevrolet Silverado transfer case switch is quite conventional in its mechanism where it sends data to the module via changes in voltages.

This is the switch panel that’s located on the dashboard and a good way to make sure it’s working correctly is by using it while it’s connected to an OBD-II scanner. Keep in mind, a problem with the switch could also lead to the truck’s diagnostic system displaying other error messages along with the service 4WD one

A good way to diagnose a problem with the switch is by depressing the buttons while reading the information provided by the scanner. A common symptom of a bad transfer case switch is incorrect input data.

For example, you could press the 4WD HI or 4WD LO button, and it wouldn’t send corresponding data to the module. This would become quite clear through the data on the scanner. 2010 Chevrolet Silverado owners have also noticed that the lights inside the transfer case switch would malfunction. If you notice any of these problems, you should start looking for a replacement switch as the one in your vehicle is faulty. Check our catalog for quality replacement transfer case switches for your Chevy.

Transfer Case Position Sensor

While the transfer case switch is the most probable cause of the service 4WD issue on the 2010 Chevrolet Silverado, there’s a possibility of it occurring due to a bad transfer case position sensor. The main purpose of the transfer case position sensor is to make sure accurate data of the transfer case range position is being provided to the module.

This sensor allows your vehicle to switch between 2WD and 4WD modes. What that means is that if something were to go wrong with the sensor, it would cause problems switching between the configurations.

Sensors like the one used by the transfer case can fail due to several reasons, from dirt and debris to modifications like oversized tires. What’s more, is that there have been many reports of its failure on this General Motors truck. That being said, it’s not as common a failure point as the transfer case switch mentioned above.

Order a Transfer Case Switch Today!

With the first-gen and second-generation Chevrolet Silverados being off the market for several years, high-quality spares are getting harder to find. Many websites will sell you these spares, but they have unreasonable delivery times. 

Our shop has none of those issues. You can head there right now and order yourself a high-quality Chevrolet Silverado transfer case switch without worrying about unrealistic timelines. We also stock a large range of OEM quality replacement parts for almost every big car brand.

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