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Dodge Charger Thermostat Replacement Guide

dodge charger thermostat replacement guide thumbnail

Imagine you’re cruising down the highway in your Dodge Charger, enjoying the powerful performance and smooth ride, when suddenly you notice the temperature gauge creeping into the red zone. Panic sets in as you realize your engine is overheating, and you’re forced to pull over and wait for it to cool down. This scenario is all too familiar for many Dodge Charger owners and often points to a common culprit — a faulty thermostat.

The thermostat in your Dodge Charger is a small but vital component of the cooling system. It regulates the coolant flow, ensuring your engine stays at the perfect temperature. When the thermostat isn’t working right, your engine can overheat or struggle to warm up, leading to performance issues and potential damage.

Dodge Charger thermostats, especially in models with the 3.6L Pentastar engine, are known to have their own sets of issues. These issues can all point to thermostat trouble, from erratic temperature readings to coolant leaks and even a check engine warning light activation.

In this article, we’ll help you get to the bottom of these pesky Dodge Charger thermostat issues. We’ll walk you through the common symptoms, dig into the causes, and provide a step-by-step guide to replacing the thermostat in your 3.6L Pentastar engine. Plus, we’ll share some handy maintenance tips to keep your Charger running smoothly and prevent future headaches.

2015 dodge charger 3.6L engine coolant thermostat housing assembly dorman oe solutions 902-3035
Thermostat housing assembly from Dorman OE Solutions

Understanding the Thermostat in Your Dodge Charger

The thermostat is a crucial component of your Dodge Charger’s cooling system, ensuring the engine runs efficiently. By controlling the flow of coolant, it maintains the optimal temperature for performance and longevity. Let’s talk about how this small device plays a big role in keeping your engine in shape.

Dodge Charger Thermostat — How Does it Work?

The thermostat sits between the engine and the radiator, acting as a gatekeeper for coolant flow. When the engine is cold, the thermostat remains closed, allowing the engine to warm up quickly. 

As the engine reaches its optimal operating temperature, the thermostat gradually opens, allowing coolant to flow to the radiator, where it dissipates heat. This process ensures the engine stays within a safe temperature range, preventing overheating and maintaining efficient performance.

In the Dodge Charger, including models with the 3.6L Pentastar engine, the thermostat operates using a wax pellet that expands and contracts with temperature changes. The wax melts when the engine heats up, causing the thermostat to open and let coolant flow through the engine. Once the engine cools, the wax solidifies, and the thermostat closes, restricting coolant flow. This cycle repeats, keeping the engine at its ideal temperature regardless of driving conditions.

Common Symptoms of a Faulty Dodge Charger Thermostat

A faulty thermostat can cause several noticeable issues in your 3.6L Pentastar engine’s cooling system, impacting its performance and reliability. Recognizing these symptoms early can prevent further damage and costly repairs. Let’s explore the common signs of a bad thermostat and what they mean for your engine’s health.

Overheating Engine

An overheating engine is a critical issue that occurs when the thermostat fails to open, preventing coolant from circulating. If not addressed promptly, this can lead to severe engine damage. Overheating can cause the engine to seize, warp, or even crack, leading to expensive repairs or the need for a complete engine replacement.

2015 dodge charger 3.6L engine radiator drain plug diagram 4644269 genuine mopar
Genuine Mopar Radiator Drain plug shown in a diagram (item #6)

Erratic Temperature Fluctuations

Erratic temperature fluctuations manifest as the engine temperature gauge moves unpredictably. This often indicates that your Dodge Charger’s thermostat is not regulating the coolant flow correctly, causing the engine to overheat or cool down too quickly. Such fluctuations can reduce engine efficiency and increase wear and tear on engine components. 

However, it’s important to note that this symptom could also be due to a defective engine coolant temperature sensor. This sensor can send incorrect readings to the gauge, leading to similar erratic behavior.

Coolant Leaks

Coolant leaks are often related to your Dodge Charger’s thermostat issues, as a stuck thermostat can cause excess pressure in the cooling system, leading to leaks. Identifying and repairing these leaks promptly is crucial to prevent coolant loss and potential overheating, which can damage the engine.

Check Engine Warning Light

A faulty thermostat can trigger the check engine warning light on your dashboard. One common fault code associated with a defective (stuck open) thermostat is P0128 Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature). 

This code indicates that the engine warm-up process is taking a bit longer, often due to a thermostat that isn’t closing properly. Addressing this issue is important to maintain optimal engine performance and efficiency.

2015 dodge charger 3.6L engine coolant thermostat housing aluminum assembly dorman oe solutions 902-3035HP
Reinforced thermostat housing assembly made with aluminum from Dorman OE Solutions

How do I know if my Dodge Charger thermostat is bad?

You can tell if your Dodge Charger thermostat is bad by looking for symptoms listed above, such as overheating engine, engine temperature fluctuations, coolant leaks, and the check engine warning light. The fault code P0128 frequently points to a defective (stuck open) thermostat. 

If you notice any of these signs, it’s important to diagnose the issue promptly to prevent further engine damage. Checking your Dodge Charger’s thermostat and related components can confirm the root cause and guide you toward the necessary repairs.

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Choosing Newparts.com means substantial savings without compromising quality, ideal for Dodge DIY fans seeking cost-effectiveness and top-notch parts. With our extensive inventory, easy-to-use platform, and exceptional customer service, you’ll always find what you need. For all maintenance and upgrades, trust Newparts.com.

Causes of Dodge Charger Thermostat Failures

Understanding the causes of thermostat failures in your Dodge Charger can help you prevent them and maintain your vehicle’s performance. Several factors can lead to a faulty thermostat, ranging from natural wear and tear to corrosion and coolant contamination. Let’s explore the main causes of thermostat failures.

Age and Wear

Like any mechanical component, the thermostat in your Dodge Charger is subject to natural wear and tear over time. Continuous exposure to high temperatures and frequent cycling between open and closed positions can weaken the thermostat, eventually leading to failure. Regular inspection and timely replacement can help mitigate this issue.

Mechanical Defect

Mechanical defects, such as the thermostat being stuck open or closed, can significantly impact its functionality. A thermostat stuck open will prevent the engine from reaching its optimal operating temperature faster, while a thermostat stuck closed will cause overheating. 

Corrosion and Rust

Corrosion and rust can severely affect the functionality of your Dodge Charger’s thermostat. These issues often arise due to bad coolant, either from incorrect concentration or old, degraded coolant. Rust and corrosion can stick to the thermostat and clog small coolant pathways, leading to overheating. Ensuring the cooling system is well-maintained and using the correct concentration of high-quality coolant can prevent rust formation and keep your Dodge Charger’s thermostat operating smoothly. 

2015 dodge charger 3.6L engine coolant antifreeze 68163848AB genuine mopar
Genuine Mopar coolant with AOT technology, suitable for 100,000 miles

Coolant Contamination

Coolant contamination occurs when dirt, debris, or wrong coolant is introduced into the cooling system. Contaminated coolant can clog your Dodge Charger’s thermostat, impeding its ability to regulate engine temperature effectively. Regularly flushing the coolant system and using the recommended type of coolant can prevent contamination and extend the thermostat’s life.

Diagnosing Dodge Charger Thermostat Problems

Diagnosing thermostat problems in your Dodge Charger is crucial to maintaining your vehicle’s performance and preventing engine damage. You can accurately identify issues with your thermostat by using a combination of visual inspections, temperature gauge readings, and diagnostic tools. Let’s go through the steps to diagnose a faulty thermostat.

Temperature Gauge Observation

Observing the temperature gauge on your dashboard is a simple yet effective way to diagnose thermostat problems. A properly functioning thermostat will keep the engine temperature within the normal range — 200°F to 230°F. If you notice the temperature gauge fluctuating wildly or has reached the gauge “H” symbol paired with a chime, it could be a sign of a faulty thermostat.

Visual Inspection

A visual inspection under the hood can reveal several signs of a thermostat problem. Look for any coolant leaks around the thermostat housing, corrosion, or visible damage to the thermostat itself. Check the coolant level and condition, as low or dirty coolant can indicate a malfunctioning thermostat or other cooling system issues.

2015 dodge charger 3.6L engine crossover coolant thermostat housing 05184653AF genuine mopar

Coolant Flow Check

Testing for proper coolant circulation involves checking the coolant flow through the radiator and engine. Carefully feel the upper radiator hose with the engine running and warmed up. It should be hot, indicating that coolant is flowing through the system. If the hose remains cool, your Dodge Charger’s thermostat may be stuck closed, preventing coolant flow.

Using Diagnostic Tools

OBD-II scanners and other diagnostic tools can provide precise information about your Dodge Charger’s thermostat. These tools can read fault codes and monitor real-time data from the engine’s sensors. A common fault code for a bad thermostat is P0128, which tells you that the engine takes longer to warm up, often due to a thermostat stuck open.

Will a bad thermostat throw a code?

Yes, a bad thermostat can throw a code, specifically the fault code P0128. This code comes up when the engine’s normal operating temperature is not reached within a certain period, often due to a stuck thermostat. 

If left unaddressed, the P0128 code can lead to several potential issues. An engine running cooler than optimal can increase fuel consumption, as the Powertrain Control Module (PCM) may enrich the fuel mixture to compensate. 

Additionally, prolonged low operating temperatures can lead to increased engine wear, reduced heater performance, and potential carbon buildup in the combustion chambers. These issues can eventually result in more severe engine damage and higher repair costs. An OBD-II scanner can help you read this code and confirm if your Dodge Charger’s thermostat is the culprit, allowing you to proceed with the necessary repairs and prevent these potential complications.

Repair Solutions for a Faulty Dodge Charger Thermostat

If you’ve diagnosed a faulty thermostat in your Dodge Charger, addressing the issue promptly is essential to maintaining your vehicle’s performance and preventing further damage. This section will guide you through the required tools, safety precautions, and a detailed replacement guide for the 3.6L Pentastar engine.

Tools Required

To replace the thermostat in your Dodge Charger, you’ll need a set of basic tools. Having the right tools on hand ensures a smooth and efficient repair process:

  • Gloves
  • Safety goggles
  • Ratchet and socket set
  • Screwdriver set
  • Pliers set
  • Torque wrench
  • Coolant drain pan
  • Shop towels or rags

Attention! Safety First!

Safety is paramount when working on your vehicle. Follow these safety precautions to ensure a safe repair process:

  • Ensure the engine is cool before starting any work.
  • Disconnect the battery to avoid electrical shocks.
  • Wear protective gloves and eyewear.
  • Work in a well-ventilated area to avoid inhaling any fumes.
2015 dodge charger 3.6L engine coolant reservoir dorman oe solutions 603-380
Coolant reservoir from Dorman OE Solutions

Step-by-Step Replacement Guide for the 3.6L Pentastar Engine

Remove the Engine Cover and Air Cleaner — Start by removing the engine cover, then remove the air cleaner body to access your Dodge Charger’s thermostat housing.

Drain the Cooling System — Place a coolant catch pan under the radiator. Remove the coolant reservoir cap and carefully open the radiator draincock to drain the coolant. Do not loosen the draincock while the system is hot and pressurized. Once the coolant has been drained, close the draincock so you won’t forget it later.

Remove the Upper Radiator Hose — Disconnect the upper radiator hose from the thermostat housing.

Remove the Thermostat Housing — Remove the bolts securing the thermostat housing. Carefully remove the thermostat housing along with the thermostat.

Clean Mating Areas — Clean the mating surfaces on the timing chain cover and thermostat housing to ensure a proper seal.

Install the New Thermostat — Install the new thermostat housing assembly, ensuring it is seated correctly. Tighten the bolts to 9 ft. lb. (12 Nm).

Reattach the Upper Radiator Hose — Reconnect the upper radiator hose to the thermostat housing.

2015 dodge charger 3.6L engine upper radiator coolant hose gates 24599
Upper radiator coolant hose from Gates

Bleed the Cooling System — Loosen the bleeder screw located on the thermostat housing. Switch on the ignition and turn on the heater, but do not start the engine. Fill the coolant reservoir until a steady stream of coolant flows out of the bleeder plug, then tighten the bleeder plug. If you are already due or near due for a coolant change, this is a good time to perform a coolant flush.

Reinstall the Air Cleaner and Engine Cover — Reinstall the air cleaner body and then reinstall the engine cover.

Reconnect the Battery — Connect the negative battery cable.

Start and Check for Leaks — Start the engine and let it reach operating temperature. Check for leaks and ensure the temperature gauge reads normally.

Following these steps will help you successfully replace your Dodge Charger’s thermostat. Always prioritize safety and ensure each step is completed thoroughly to avoid any issues.

How much does it cost to replace a thermostat in a Charger?

The cost to replace a thermostat in a Dodge Charger can vary, typically ranging from $150 to $300. This includes the price of the thermostat itself, which can be between $20 and $60, and labor costs if you choose to have a professional mechanic do the work. DIY replacement can save on labor costs but ensure you have the necessary tools and skills to complete the job safely.

2015 dodge charger 3.6L engine coolant bleeder screw dorman oe solutions 902-404
Cooling system bleeder screw from Dorman OE Solutions

Can you drive with a bad thermostat?

Driving with a bad thermostat is not recommended. A faulty thermostat can cause the engine to overheat or take time to reach operating temperature, leading to reduced performance, increased fuel consumption, and potential engine damage. 

If your Dodge Charger’s thermostat is stuck closed, the engine can overheat quickly, risking severe damage. Conversely, if it’s stuck open, the engine may not reach its optimal operating temperature, affecting efficiency. Addressing the issue promptly is crucial to avoid these risks.

Preventive Maintenance Tips for Your Dodge Charger Cooling System

Keeping your Dodge Charger’s cooling system in top condition is essential for optimal performance and longevity. Regular maintenance can prevent thermostat issues and other cooling system problems. Here are some preventive maintenance tips to ensure your Charger’s cooling system stays in great shape.

Observe Engine Temperature

Be wary of your engine temperature gauge while driving. If you notice any unusual fluctuations or the temperature is consistently higher or lower than normal, it may indicate a cooling system issue. Early detection can prevent more severe problems down the road.

Regular Coolant Checks

It is crucial to check the coolant quality and level regularly. Low coolant levels or dirty coolant can lead to overheating and damage to your Dodge Charger’s thermostat. Make it a habit to check your coolant at least once a month and top it off or replace it as needed to maintain proper engine temperature.

2015 dodge charger 3.6L engine radiator cap coolant reservoir cap 4596198 genuine mopar
Genuine Mopar coolant reservoir cap

Coolant Flushes

Performing regular coolant flushes helps remove contaminants and old coolant from the system, ensuring optimal performance. Dodge recommends a coolant flush every ten years or 150,000 miles, whichever comes first. However, at Newparts, we recommend performing a coolant flush every five years or 75,000 miles to maintain optimal cooling system health. 

This process involves draining the old coolant, flushing the system with water or a flush solution, and refilling it with fresh coolant. Regular coolant flushes can prevent corrosion, rust, and other issues compromising your engine’s performance and longevity.

These preventive maintenance tips can keep your Dodge Charger’s cooling system running smoothly and avoid costly repairs. Regular checks and using quality parts will help maintain your vehicle’s performance and extend its lifespan.

Get Your Dodge Charger Parts from Newparts.com

Maintaining your Dodge Charger’s cooling system is essential for peak performance. When replacing parts like the thermostat, choose high-quality components from Newparts.com. We offer a wide selection of top-notch parts designed for your Dodge Charger.

At Newparts.com, we stock only the highest quality parts from reputable manufacturers, ensuring your repairs last. Enjoy competitive pricing, expert support, and fast shipping. Our knowledgeable customer service team is here to help you find the right parts and answer any questions.
When you choose Newparts.com, you’re not just getting parts; you’re gaining a partner in maintaining your vehicle’s performance. Visit Newparts.com today to explore our selection and find the best parts for your Dodge Charger. Trust us for all your automotive needs and keep your Charger running like new.

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